<p><BR/>Replying to:<BR/><DIV CLASS='Discussion_PostQuote'>You miss understood. Ares I is not designed to use "any ole" solid motor, but one specifc one, the shuttle SRB. <br />Posted by Cygnus_2112</DIV></p><p>But the problem is that the 5-segment SRM is NOT the same as a Shuttle 4-segment SRB. First, they added the fifth segment. This increases (as is intended) the burning area because the propellant burns from the inside of the grain radially outward. By shaping the grain internally, you can control the burning rate as well as the pressure-time profile...up to a point. But increasing the burning area increases the amount of combustion gases flowing down the center of the grain. This increases the pressure, which also increases the burning rate, if you aren't careful.</p><p>But why increase the burning area in the first place? To get more combustion gas mass flowing per unit time (mass flow rate). The idea is to increase the thrust. But thrust and pressure are proportional to the area across the chamber throat, as well as the exit cone diameter (which is usally designed as some compromise of the pressure at sea level and the pressure at altitude). So, okay, this means you have to have a new nozzle design.</p><p>The SRB's and the SRM's use a flexible nozzle for thrust vector control (TVC), with hydraulics packages controlling actuators that push the nozzle "right and left" for yaw control, and "up and down" for pitch control. On the Shuttle, in order to control roll, the <em>two</em> SRB's deflect the nozzles in opposite directions. But with a SINGLE SRM (the Ares I first stage), you don't have any roll control directly, so you have to add a roll thrust setup. This can be (and is what I understand is being considered or actually has been adopted for the Ares I design) done by using a low-thrust rocket motor with a "hammer-headed" nozzle with a valve in the middle. Since a solid rocket motor, which is what has been discussed, can't be turned on and off, it must continue to burn. So the valve is set up so that when you want NO ROLL at all, the valve exhausts through both nozzles. If you want to roll clockwise, the valve shuts off the one nozzle, and visa versa. Neat! Great system! But you have to have two of them, in case the valve sticks or something. So you've added weight to the SRM. You also may need to use a more robust TVC package, adding weight, and requiring recertification.</p><p>Next, you have the problem of the combustion-induced vibrations that have been in the news. How bad that is hasn't been determined, but there are several ways to control the situation, most of which add weight or degrade performance (by reshaping the grain or doing something to the propellant mixture at the "tail-off" period in the burn profile.</p><p>So we've ONLY done a whole bunch of things to the original SRB design to make it an Ares I 1st stage... All that's necessary is to jack up the NASA logo and slip the new SRM under it! And then change the logo decal! (wacko!)</p><p>For Ares V, in addition to using a pair of 5-segment SRM's (which allows us to delete the roll control), we are having to go to a (IIRC) 10m diameter tank, requiring complete retooling of the Michaud facility!</p><p>So in what way are we "utilizing" a maximum of STS hardward and tooling?</p><p>You COULD use a pair of 4-segment Shuttle SRB's on extended ET, with a pair or three of RS-68 engines on the first stage core vehicle, initially WITHOUT an upper stage, and put a lot more payload into orbit, and without modifying the Shuttle launch pad dramatically. Add some upper stages to a 3 engine 1st stage, and you have something capable of going to the Moon. Of course it would take two launches, in stead of the "1-1/2" Ares I/Ares V scenario. I think it's called DIRECT!</p><p>Ad Luna! Ad Ares! Ad Astra!<br /></p>