<i>"If you put something that is say 100,000 kg on it, not only will the payload rating be small, the G-load expereinced will be in the neighborhood of 15Gs."<br /><br />You're overestimating the G-load here, probably by not taking the SRB's empty mass (86 tonnes) into account. Assuming a near-burnout thrust of 1400 tonnes (it's likely less), upper stage plus payload mass of 100 tonnes results in 7.5 G. For 150 tons, it's 6 G, for 200 tonnes, 4.9 G.<br /><br />Also, I don't think the upper stage's thrust must necessarily be the same or more than stage-plus-payload mass. For instance, the Ariane 5G still weights around 150 tonnes after booster separation, with a thrust of 113 tonnes.<br /><br />Therefore, at the low end, a 120 tonnes stage with a single J-2S might be feasible. Incidentially, that's a Saturn V third stage. Payload is of course modest, maybe 12 to 14 tonnes to an ISS orbit.</i><br /><br />Yes, you are right! I forgot to account for the 86.6 tons of empty mass in the SRB. This almost halved my mass figures and practically doubled the accelerative load. And thanks for the SRB thrust profile chart!<br /><br />It will seem that - not accounting for the sharp fall off in thrust during the last few seconds - peak accelerative load at SRB burnout will be rather gentle. 3.9 Gs if you do not take into account gravity. If you do, then it is between 4.9Gs (vertical flight) and 3.99Gs (horizontal flight) -- I am sure the vehicle won't be flying straight up or level at this point so I'll just estimate it at 4.5Gs.