Well, I have had an idea for a few years on the heat of re-entry thing. <br /><br />The Shuttle nudges out of orbit with just a few meters per second deltaV. You have to scrub around 8000 meters per second. What if you scrubbed a few hundred or even 2000 meters per second for re-entry?<br /><br />Well the first and most obvious answer is that you could have brought up payload instead of that fuel. Yeah, yeah yeah, I know that, but bear with me here, let's look to the future not the past, OK? What if you took on de-orbit propellant after you achieve orbit? OK, you can see how that would really drop the heat of re-entry, right? You go to a space station, "re-fuel", and when you return, you do a great big burn and come in much cooler.<br /><br />To which the obvious but quite correct and pointed objection is: <i>What if the mission to take on de-orbit propellant fails? What if it turns out you cannot "refuel"? Are you saying you needed that fuel to land safely?</i><br /><br />Answer: No, but if I get the Astronauts and tourists to the space station, it enables low-maintenance operations. The folks can come back in "cool mode." <br /><br />You are quite correct that manned space flight operations need continuous abort capability. Fine; if I get to orbit but cannot add deltaV capability, I need to come back in "hot mode", that's all. No big deal. Everyone on board knows that it is a possibility. Their trip was not successful (space but not space station) but they end up fine.<br /><br />The TPS would be designed to support this: You would use a lot of thermal blankets over a fail-safe titanium (X-33 derived) replaceable tile system. If you come back cool, the thermal blankets are 90% untouched and good to go. You would have some replaceable blankets in certain areas perhaps. Quick inspection and changeover for the next flight as long as you got to the space station and got your fuel and oxidizer.<br /><br />Now, if you have to come in at full orbital velocity, the blankets become abla <div class="Discussion_UserSignature"> </div>