Here's a related article from Av. Wk.<br /><br /><blockquote><font class="small">In reply to:</font><hr /><p><br />News <br /> <br />Shuttle tunnel tests raise concerns, then hopes <br />Aerospace Daily & Defense Report <br />04/24/2006, page 06 <br /><br />Wind tunnel tests at the U.S. Air Force Arnold Engineering Development Center (AEDC) are beginning to show that potential new foam problem areas on the shuttle external tank can be corrected with minor changes and minimal risk to a July launch schedule.<br /><br />The new concerns arose this month when modified tank foam components blew off an external tank mockup undergoing wind tunnel tests at AEDC.<br /><br />Engineers tweaked the design of the components, however, and later tests were favorable with no foam loss. Additional wind tunnel tests of that same external tank (ET) hardware over the next two-three weeks will determine if the modified version, of the already modified components, can be adopted for use on the next flight's tank.<br /><br />That in turn will have a domino effect on the final stacking plan for the shuttle vehicle elements for the second return-to-flight mission following the 2003 Columbia accident.<br /><br />Although the first return-to-flight mission, STS-114, was successful last summer, the flight had an unacceptable loss of foam off the hydrogen protuberance air load (PAL) ramp of its ET during ascent.<br /><br />Foam risk<br /><br />The several foot long PAL ramp has been used on all previous ETs to divert high-speed aerodynamic flow away from gaseous oxygen and hydrogen pressurization lines and a cable tray running down the side of the ET. After extensive computer analysis, engineers determined they could remove the PAL ramp entirely, deleting that particular foam risk.<br /><br />The 154-foot tank for the next flight is entering final processing at the Kennedy Space Center without the ramp, but several other points on the tank's exterior could still be modified here in just the next month.<br /><br />Win</p></blockquote> <div class="Discussion_UserSignature"> </div>