Re: STS-127 Pre Launch Thread -- June 13 ppd
From Spaceflightnow:
http://www.spaceflightnow.com/shuttle/s ... 619update/
Excerpts:
Minor defect in shuttle fuel tank might be causing leaks
BY WILLIAM HARWOOD
A very slight "clocking" misalignment in the way a hydrogen vent port flange on the shuttle Endeavour's external tank was riveted into the structure is the leading candidate for what caused gaseous hydrogen leaks that derailed two launch attempts June 13 and 17, the shuttle program manager said today.
The use of a different type of seal where a launch pad vent line attaches to the side of the external tank may resolve the problem. The alternative seal design should provide a tighter fit that is less susceptible to the temperature-related mechanical shrinkage and motion that can put uneven stress on the interface and lead to leaks.
To find out, engineers are making plans for a fueling test at launch pad 39A, loading Endeavour's tank with super-cold hydrogen rocket fuel and measuring leak rates where the vent line connects to the side of the tank. The leaks typically show up when the mechanism is subjected to cryogenic temperatures.
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Engineers at Lockheed Martin's external tank plant in Michoud, La., are making plans to replace the current rigid Teflon seal with the alternative flexible two-part seal, evaluating washer-like shims on the umbilical plate's mounting hardware to further counteract the clocking misalignment.
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When Endeavour's tank was delivered from the assembly plant, "they were doing measurements and that flange on the ET side is cocked counter-clockwise .65 degrees," Shannon said.
"What has happened, we are pretty sure, is that when you put that external plate with the line on it onto the ET flange, there's a pyrotechnic bolt that holds those two together. It's above that round pipe. That whole system can rotate about that pyro bolt. If the two plates are in perfect alignment, it's not going to rotate, it'll just move slightly up and down. But since it is cocked a little bit ... it pulls the entire structure to the right (when the hardware contracts at cryogenic temperatures) and that allows a leak on the left side."